CMM Programmer / Senior Quality Technician in Oakville, Ontario at I3D Canada- Burloak Technologies

Key Responsibilities:

CMM Programming and Metrology

• Program complex inspection routines using Zeiss Calypso CMM software, developing efficient and accurate measurement strategies based on part geometry, GD&T requirements, and specified tolerances.

• Operate Zeiss CMM systems to perform dimensional validation on complex precision components, ensuring results are accurate, repeatable, and fully traceable to engineering requirements.

• Review engineering drawings and model-based definitions to determine the most appropriate inspection approach for each component, considering datum structure, feature accessibility, and tolerance stack-up.

• Apply optical 3D scanning technologies such as Zeiss ATOS and Keyence systems where applicable to supplement contact measurement and support first article and complex geometry inspection activities.

• Maintain CMM programs and inspection libraries, updating routines as part designs are revised and ensuring all programs reflect the current approved engineering release.

Inspection and Quality Assurance

• Perform incoming, in-process, and final inspections on machined, additive, and post-processed components, using CMM, hand tools, and optical measurement systems as appropriate to the inspection plan.

• Interpret and apply GD&T callouts from engineering drawings and model data with a high level of accuracy, ensuring inspection results are evaluated against the correct tolerance requirements.

• Document all inspection results thoroughly and accurately, maintaining complete records of measurements, conformance status, and any deviations identified during the inspection process.

• Initiate and document non-conformance reports for out-of-specification conditions, providing clear and factual descriptions of defects to support disposition and corrective action activities.

• Adhere to AS9100 quality procedures, internal work instructions, and customer-specific quality requirements at all stages of the inspection process.

Data Analysis and Continuous Improvement

• Collect, organize, and analyze inspection data using statistical process control tools to identify trends, monitor process capability, and support proactive quality management across production programs.

• Maintain and present inspection data using Microsoft Office tools including Excel, Word, PowerPoint, and Outlook, producing clear and accurate reports for internal teams and customers as required.

• Support root cause analysis and corrective action processes by providing detailed measurement data, process observations, and technical input to cross-functional problem-solving teams.

• Participate actively in continuous improvement initiatives, contributing metrology expertise to efforts aimed at reducing inspection cycle time, improving measurement reliability, and enhancing overall quality system effectiveness.

Cross-Functional Collaboration

• Collaborate with engineering, CNC machining, additive manufacturing, and planning teams to resolve quality issues, provide inspection feedback, and ensure that dimensional requirements are understood and achievable throughout the manufacturing process.

• Communicate non-conformance findings and quality concerns clearly and promptly to relevant stakeholders, supporting timely disposition decisions and minimizing production impact.

• Engage with production and programming teams during part development and first article activities to ensure inspection strategies are aligned with manufacturing intent and customer requirements.

Training, Development and Standards

• Provide technical guidance and hands-on training to junior quality technicians in CMM operation, Zeiss Calypso programming, GD&T interpretation, and inspection best practices.

• Support the development and review of inspection procedures, work instructions, and quality documentation to ensure they reflect current best practices and remain aligned with AS9100 requirements.

• Reinforce a culture of precision, documentation discipline, and quality ownership within the metrology area, setting a consistent standard for the team through daily example.

Requirements:

Technical Skills & Experience

• Minimum 5 years of experience in a custom machining or precision manufacturing environment, with significant hands-on involvement in CMM programming and quality inspection processes.

• Advanced proficiency in Zeiss Calypso CMM programming is a critical requirement; candidates must be able to independently develop, optimize, and maintain complex inspection routines from engineering drawings.

• Demonstrated experience operating Zeiss CMM systems and interpreting dimensional measurement results with a high level of technical accuracy.

• Expert-level proficiency in GD&T and metrology principles, with the ability to interpret and apply complex tolerance requirements from engineering drawings and model-based definitions.

• Experience with optical 3D scanning technologies such as Zeiss ATOS or Keyence systems is considered a strong asset.

• Proficiency in statistical process control tools and the ability to analyze and present inspection data clearly and accurately.

• Proficiency with Microsoft Office applications including Excel, Word, PowerPoint, and Outlook.

• Strong communication and interpersonal skills with the ability to work effectively across engineering, production, and quality functions.

• Demonstrated commitment to safety, documentation discipline, and the consistent application of quality standards in a production environment.

Industry & Material Knowledge

• Experience in aerospace, defense, or other high-precision manufacturing industries is preferred.

• Familiarity with AS9100 or NADCAP standards and aerospace quality documentation practices.

• Experience inspecting components manufactured from high-performance materials such as titanium, Inconel, or aerospace-grade aluminum alloys is considered an asset.

• Familiarity with additive manufacturing processes and the unique dimensional and surface characteristics of additively manufactured components is considered an asset.

Education and Professional Attributes

• A high school diploma is required; post-secondary education in quality, metrology, engineering technology, or a related field is considered an asset. Equivalent hands-on experience in a precision manufacturing environment will be highly valued.

• Demonstrates strong analytical and problem-solving skills, with the ability to diagnose measurement discrepancies, interpret complex data sets, and support effective quality decisions.

• Communicates clearly and professionally across all levels of the organization, translating technical inspection findings into practical guidance that supports engineering and production teams.

• A meticulous and detail-oriented professional who maintains the highest standards of measurement accuracy, documentation integrity, and process compliance in every aspect of their work.

• A natural mentor who shares technical knowledge openly, supports the growth of junior team members, and contributes positively to a quality-driven team culture.

• A reliable and accountable contributor who takes ownership of inspection strategy and execution, anticipates quality risks, and upholds a disciplined, well-organized metrology environment.

The expected compensation for this position is an hourly rate of $28.00 - $35.00. Actual compensation will depend on factors such as skills, education, and experience.