POSITION TITLE: Precision Grind Operator

FLSA STATUS: Non-Exempt

MANAGER JOB TITLE: Grind Cell Lead / Director of Manufacturing

FTE STATUS: Full-Time

DEPARTMENT: Manufacturing

EXCELTA

Excelta is a premier manufacturer of precision hand tools, specializing in tweezers, pliers, cutters, and small assembly instruments. With over 60 years of expertise, our tools are engineered to meet the highest standards of precision, reliability, and durability. Trusted by professionals in electronics, aerospace, medical device manufacturing, and other industries, Excelta offers a comprehensive range of products designed for intricate and delicate tasks. Our commitment to quality ensures that each tool delivers exceptional performance, making Excelta a trusted name in precision hand tools.

JOB SUMMARY/PURPOSE

The Precision Grind Operator is responsible for producing high-precision wire cutters through a combination of CNC machining, surface grinding, hand honing, sharpening and deburring. This role requires working to extremely tight tolerances and making critical adjustments based on close inspection of parts. The ideal candidate demonstrates excellent attention to detail, manual dexterity, and a strong understanding of machining principles and part inspection.

KEY COLLABORATORS

• Manufacturing Technicians
• Precision Grind Operators
• CNC Operators
• Manufacturing Supervisors / Leads
• Quality Control team members

KEY TASKS AND RESPONSIBILITIES

Grind:

• Operator CNC machines and surface grinders to produce precision parts to tight tolerances
• Load/unload machines; set up fixtures and make programs, tool and work offset adjustments as needed
• Hand hone and sharpen parts using files to ensure blade registration and cut quality
• Deburr parts using buffing wheels to meet cosmetic and functional standards
• Perform visual inspections using 10x loupe to verify quality and identify necessary adjustments

Productivity:

• Accurately log production time and quantities using time keeping and labor report software (LYNQ)
• Read thoroughly all “travelers” (work order)
• Maintain production and maintenance logs accurately and in a timely manner
• Proactively manage time and tasks to ensure consistent productivity during shifts, minimizing workflow interruptions or delays to maintain smooth production operations.
• Monitor and optimize production processes to maximize efficiency, and ensure timely completion of manufacturing goals, while maintaining a focus on continuous improvement and waste reduction.

Safety & Environmental:

• Comply with environmental, health, safety, and other plant guidelines.

Quality:

• Perform regular inspections and quality checks on products and processes, ensuring all work meets established standards and specifications, while promptly identifying and addressing any defects or deviations to maintain the highest level of product quality.

Housekeeping/Maintaining a Clean Work Environment:

• Maintain 6S practices keep work area clean and organized.

Other Duties:

• Participates in periodic safety training.
• Other activities as they become necessary.

Precision Grind Operator II

Responsibilities (In addition to level I duties):

• Must be able to proficiently run 3 core operations (CNC, Honing, Surface Grinding, Deburring)
• Must be able to train others in those 3 operations.

Precision Grind Operator III

Responsibilities (in addition to level I &II duties):

• Must be able to proficiently run all 4 core operations (CNC, Honing, Surface Grinding, Deburring)
• Must be able to train other in those 4 areas.
• Ability to locate work pieces and rotate diamond
• Ability to change wheel on surface grinder

PREFERRED EDUCATION, EXPERIENCE, KNOWLEDGE, SKILLS & ABILITIES

Education: Highschool diploma or GED.

Experience, Skills, Capabilities:

Required:

• 2+ years of manufacturing experience is desirable.
• 2+ years of experience operating CNC machines, surface grinders or related precision equipment is desirable.
• Proficient in using inspection tools (calipers, micrometers, loupes, gauge blocks, etc.)
• Strong understanding of blueprints and ability to work within tight tolerances. +0/-.0005”
• Comfortable performing visual inspections at 10x magnification
• Ability to identify and correct part defects such as burrs and blade misalignment
• Must be able to work independently with minimum oversight.
• Familiarity with quality control processes and safety regulations.
• Experience with hand honing or sharpening cutting tools
• Good manual dexterity and hand-eye coordination
• Ability to follow written and verbal work instructions and interpret part drawings or specs

TRAITS, ATTRIBUTES & COMPETENCIES

Attention to Detail –Thoroughness in accomplishing a task through concern for all the areas involved, no matter how small. Accuracy is an absolute in this position.

Collaboration – Works with fellow employees, is direct and focused.

Communication – Skilled at focused and direct communication, economy of words.

Drive for results – Demonstrates concern for achieving or surpassing results against an internal or external standard of excellence. Shows a passion for improving the delivery of results with a commitment to continuous improvement.

Initiative – Self-starter, knows what needs to be done and keeps their focus on correctly and accurately moving product out the door.

Problem Solving – Thinks through the situation at hand and draws on past instruction and best practice to try and resolve a problem before asking for help.

Reliability – Demonstrates a high level of dependability in all aspects of the job.

Physical Demands | Work Environment | Tools

Work Location: 100% onsite

Work Schedule: 40 hours / week - Night Shift 1:30pm - 12:00am

Physical Conditions of Employment:

Kneel, crouch, reach, climb, walk, constant use of hands.

Able to stand for extended periods

Lift up to 30 lbs safely

Tools Utilized:

Loup, hand files, power tools, calipers, micrometer, optical comparator, and other hand tools.

Environmental Conditions of employment:

The position will perform most of the work will be performed in the manufacturing CNC machining area.

Exposure to loud noises, dust, oils, and solvents.