Industrial Engineers, Including Health and Safety Jobs Near Me in Pennsylvania

Job Assignment: Lab Test Engineer/ Electrical Test Technician (HVAC Systems) Position Summary

The Lab Test Engineer/ Electrical Test Technician is responsible for the setup, execution, and reporting of HVAC component, system, and full-vehicle (bus-level) testing within the Engineering Prototype & Validation Lab. This role supports product development, reliability validation, and performance verification of HVAC systems used in transit and electric bus applications.

The position combines hands-on electrical and mechanical test setup with advanced data acquisition, instrumentation, and engineering-level analysis.

Key Responsibilities Test Setup & Execution

Hands on capable of assembling prototype HVAC unit w some fabrication

Configure and execute HVAC testing at:Component level (compressors, blowers, heat exchangers, etc.)

System level (complete HVAC units)Vehicle level (bus integration testing)

Operate and support major lab assets:Code testers (airflow performance testing)

Psychrometric boxes I air-side calorimeters70' Class 8 environmental test cell

Set up instrumentation including:Thermocouples, pressure sensors, and flow meters (including Emerson)

Electrical measurement devices (voltage, current, power)4-20 mA sensor circuits and signal loops

Ensure safe, repeatable, and documented test setups

Data Acquisition & Analysis

Configure and operate data acquisition systems:National Instruments (NI)

Agilent/ KeysightDewesoft

Develop and validate data acquisition schemes, including channel mapping and calibration

Monitor tests in real time and troubleshoot data anomalies

Analyze test data and generate structured test reports with clear conclusions

Support validation of performance across environmental conditions (e.g., ARI,

desert, tropical conditions consistent with lab practices)

Electrical & Controls Integration

Experiences with harness assembly including various terminal crimping and connector (Tyco/AMP/MOLEX/Harting) assembly common in transportation industries

Work with electrical systems including:12/24 voe (vehicle systems)

120/220/480 VAC (facility/infrastructure)400-650 voe (high-voltage bus systems)

Support setup and troubleshooting of:Variable Frequency Drives (VFDs)

Programmable Logic Controllers (PLCs)

Interface with vehicle and system communication networks:CAN (Controller Area Network)

LIN (Local Interconnect Network)
Test Development & Validation

Assist engineering teams in developing test plans and validation procedures

Translate requirements into executable lab test setups

Ensure test compliance with internal standards and customer validation requirements

Identify failure modes during testing and support root cause investigations

Reporting & Documentation

Generate complete test documentation including:Test setup schematics

Instrumentation listsTest procedures and deviationsResults, analysis, and recommendations

Communicate results clearly to engineering, program management, and leadership teams

Lab Operations & Continuous Improvement

Maintain and calibrate lab equipment and instrumentation

Drive improvements in test capability, automation, and data quality

Support lab safety, organization, and best practices

Participate in regular lab planning and coordination activities

Qualifications Education/ Experience

Bachelor's degree in Electrical Engineering, Mechanical Engineering, or related field OR equivalent hands-on technical experience in test engineering or lab environments

Technical Skills

Strong experience with:HVAC system testing or thermal systems

Data acquisition systems (NI, Agilent, Dewesoft)Instrumentation (thermocouples, flow meters, 4-20 mA circuits)

Working knowledge of:Electrical systems (DC and AC, including high voltage)

VFDs and PLC-based control systemsCAN and LIN communication protocols

Ability to interpret electrical schematics and system diagrams

Core Competencies

Hands-on, detail-oriented tester with strong troubleshooting skills

Ability to work independently in a lab environment while supporting engineering teams

Strong analytical and reporting skills

Commitment to safety and quality

Working Environment

Engineering prototype and validation lab environment

Exposure to high voltage systems, environmental test chambers, and moving equipment

Combination of hands-on work and desk-based analysis/reporting

8:00 AM- 5:00 PM Mon-Fri

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