Position Summary:

Performs diesel engine service and repair including preventive maintenance, removal, installation, disassemble, assemble, recondition, testing, adjusting, technical analysis, troubleshooting, diagnostics, failure analysis, and commissioning (optional).

Essential Duties and Responsibilities include the following. Other duties may be assigned as necessary.

• Disassembles, assembles, removes, and installs components on Diesel engines as directed by the Marine Technical Support Analyst
• Performs testing and adjustments on specific engine components as needed
• Appropriately prepares vessel and workplace to prevent cosmetic or other damage to vessel and the surrounding environment during the work process
• Remains in contact with Service Advisor and Field Service Supervisor during work process to apprise them of job progress
  • Directs all customer technical, and other inquiries related to work being performed, to Marine Technical Support Analyst
  • Completes, maintains and processes pertinent paperwork and records
  • Processes repair parts cores in accordance with service department procedures
  • Completes, maintains and processes pertinent paperwork and records in A/X
  • Processes repair parts cores in accordance with service department procedures
  • Customer Authorization Form on CAT Inspect app
  • Diagnostics and troubleshooting
  • Review application and installation requirements for Marine engines
  • Failure analysis on Marine Engine components
  • Startup and commissioning of Marine Engine systems
  • Using the CAT Inspect app, properly use the Pantropic Power Contamination Control Inspection Form
  • Using the CAT Inspect app, properly use the Pantropic Power Safety Inspection checklist V1.1
  • Using the CAT Inspect app, properly use the Pantropic Power Service Truck inspection: Safety and Maintenance
  • Using the CAT Inspect app, properly use the Pantropic Power TA1 Marine Engine Inspection Form
  • Using the CAT Inspect app, properly use the Pantropic Power Work Authorization V1.4

Foundational Skill Level (2&3)

The individual will:

Knowledge

Discuss terminology, concepts, principles, issues, applications, and implications of changes to processes, policies, and procedures of the following:

Air intake and exhaust systems

Lubrication systems

Cooling systems

Fuel systems

Engine electric systems

Emissions systems

Diesel engine rebuild

Component reuse and salvage

Basic Cat electric power

Generator systems

Generator system control

Skills

Perform the following diesel engine-related tasks:

2001 Explain the fundamental operating principles of diesel engines.

2002 Identify components, explain the purpose and describe the basic operation of the Lubrication System.

2003 Identify components, explain the purpose and describe the basic operation of the Cooling System.

2004 Identify components, explain the purpose and describe the basic operation of the Air Intake & Exhaust System.

2005 Identify components, explain the purpose and describe the basic operation of the Auxiliary raw water system HEX / Keel Cooled

2006 Identify components, explain the purpose and describe the basic operation of the Mechanical Unit Injector (MUI) fuel system.

2007 Identify components, explain the purpose and describe the basic operation of the Electronic Unit Injector (EUI) fuel system.

2008 Identify components, explain the purpose and describe the basic operation of the Hydraulic Electronic Unit Injector (HEUI) fuel system.

2009 Identify components, explain the purpose and describe the basic operation of the Common Rail Fuel System.

2010 Identify components, explain the purpose and describe the basic operation of a small engine Fuel System.

2011 Describe the general service procedures (preventive maintenance) of diesel engine systems.

2012 Perform general service procedures (preventive maintenance) on Diesel Engine systems.

2013 Describe the procedures for removing and reinstalling diesel engines and their components.

2014 Perform remove and install diesel engine and its components.

2015 Identify the steps in performing a TA1 Visual Walk-Around Inspection

2016 Demonstrate Use of S.I.S. (Service Information System).

2017 Demonstrate Use of TMI (Technical Marketing Information System).

2018 Demonstrate Use of a Digital Multimeter, Using the Voltage, Resistance, and Diode Switch Positions.

2019 Demonstrate Use of AX time entry and order placing

2020 Identify components, explain the purpose, and describe the basic operation of the Separate Circuit Aftercooler System

2021 Explain the fundamental concepts, properties, and interrelationships of DC theory as they relate to EP

2022 Using Ohm’s Law calculate voltage, current, or resistance

2223 Using ohm’s Law and Kirchhoff’s Laws, calculate voltage, current, and resistance in a series circuit, parallel circuit, and series / parallel circuit.

2224 Describe the theory, concepts, and terminology of Alternating Current (AC) that relate to Electric Power

2225 Explain the different kinds of power related to generators

2226 Explain the operating theory of a generator

2227 Identify generator excitation systems, components, and their functions

3001 Describe the operation of a basic electrical circuit

3002 Interpret basic electrical schematics

3003 Identify electrical measurements using a digital multimeter

3004 Identify faults in an electrical circuit

3005 Identify soldering techniques on electrical equipment

3006 Perform wire maintenance task on electric & electronic circuit

3007 Perform electrical measurements using a digital multimeter

3008 diagnose and repair faults of a basic electrical circuit

3009 Identify components and explain the operation of various gauges and warning lights

3010 Identify the type and explain the purpose and operation of semiconductors, diodes, and transistor

3011 Explain the function, construction, and principles of operation of lead-acid batteries

3012 Explain the construction and characteristics of different types of batteries

3013 Determine the serviceability of a lead-acid battery

3014 Explain preventive maintenance procedures and charge a lead-acid battery

3015 Demonstrate visual inspection of Crankshaft as per Media Number -SEBF8039

3016 Demonstrate visual inspection of Connecting Rods as per Media Number -SEBF8063

3017 Demonstrate visual inspection of Pistons as per Media Number -SEBF8049

3018 Demonstrate visual inspection of Valves, Valve Springs, and Valve Bridges as per Media Number -SEBF8002

3019 Demonstrate visual inspection of Camshafts as per Media Number -SEBF8146

3020 Demonstrate visual inspection of Cylinder Liners as per Media Number -SEBF8068

3021 Demonstrate visual inspection of Critical fasteners as per Media Number -SEBF8301

3022 Demonstrate visual inspections of Turbochargers as per Media Number -SEBF8018

3023 Demonstrate visual inspections of Slipper Followers and Roller Lifters as per Media Number -SEBF8067

3024 Demonstrate visual inspections of Main Bearings and Connecting Rod Bearings as per Media Number -SEBF8009

Behaviors

Value the importance of safe operation and proper maintenance

Follow maintenance interval recommendations

Marine Learning Solutions – Foundational

Basic TA1 Walk-Around Inspection: Commercial Engine Family (English)

Engine Fundamentals - Customer Education - (English)

Engine Fundamentals - (English)

Diesel Engine Fundamentals ILT

Diesel Engine Repair ILT

Preventive Maintenance & Walkaround Inspection (TA1) ILT

Basics of Electricity for Electric Power

Cat Electric Power I - Course 1 - Introduction and DC Theory (English)

Cat Electric Power I - Course 2 - Circuits (English)

Cat Electric Power I - Course 3 - Alternating Current (English)

Cat Electric Power I - Course 4 - Power (English)

Cat Electric Power I - Course 5 - Generators (English)

Cat Electric Power I - Course 6 - Electric Power Products and Information (English)

Cat Electric Power I - Course 7 - Calculations for EPG (English)

RDLC - Cat Electric Power I

Required Tools

3/8" drive 12 points 1/4"-3/4" socket set

3/8 drive 12 points 10mm-19mm socket set

3/8" drive 6" extension

3/8" drive 3" extension

3/8" drive ratchet

1/2" drive 12pt 7/16"-1 1/8" socket set

1/2" drive 24" breaker bar

1/2" drive 10" extension

1/2" drive ratchet

1/2" drive universal joint

Combination wrench set 1/4"-1"

Combination wrench set metric 10mm-19mm

Adjustable wrench 8", 10" 12"

Adjustable pliers

Standard pliers

Needle nose pliers

Flathead screwdrivers

Phillips head screwdrivers

Hex wrench set (Allen wrenches) 1/8"-3/8"

Diagonal cutters

Gasket scraper

2lb ball peen hammer

16" pry bar

Hacksaw

12-24V voltage tester or multimeter

Small punch/chisel set

Feeler gauge set

Magnetic retrieval tool (telescoping)

Flashlight

Seal pick

Oil Filter Strap Wrench

Tool Box - Chest and Cabinet

Battery post/terminal brush

Combination wrenches to 1 1/8"-1 1/2"

1/2 drive torque wrench 30-250 Ft./Lb

3/8" drive 12 points 3/8"-3/4" universal socket set

3/8" drive deep socket set 3/8"-3/4"

3/8 drive deep socket set 10mm-19mm

1/2 drive deep socket set 7/16"-1"

1/2" drive socket set 12mm-32mm

3/4 drive socket set 3/4" -2 1/8"

Locking Plier Set

3/4 drive breaker bar or ratchet

Socket Drive Adapters 1/4, 3/8, 1/2, 3/4

Hex wrench set (Allen wrench) 1.5mm-5mm

Pin Punch Set

Drift Punch Set

Chisel Set

Pry Bar 24", 36"

Pipe wrench medium 10-12"

Dead Blow Hammer

Heel bar medium 10-12"

1/4" drive 12 point socket set 1/4"-1/2"

Air die grinder

3/8 drive hex driver set 1/8"-3/8"

3/8 drive hex driver set 4mm-17mm

3/8 drive torque wrench 100-250 In/Lb

Snap ring pliers set

Offset wrench set 7/16"-3/4"

Large hammer 6 Lb or greater

Metal file set (flat, round, half-round)

A small mirror (telescoping)

Drop light 12V

Fractional Tap and Die set NC - NF

Metric Tap and Die set

Tubing cutter

Tool Bag

Combination wrench set 19mm-32mm

Advanced Skill Level (4&5)

The individual will:

Knowledge

Discuss terminology, concepts, principles, issues, applications, and implications of changes to processes, policies, and procedures of the following:

Air intake and exhaust systems

Lubrication systems

Cooling systems

Fuel systems

Engine electric systems

Emissions systems

Diesel engine rebuild

Component reuse and salvage

Cat electric power

Generator systems

Generator system control

Basic commissioning

Skills

Perform the following diesel engine-related tasks:

4001 Demonstrate the steps for Finding Top Center Compression Position for the No. 1 Piston

4002 Demonstrate the steps for performing a Valve Lash and Valve Bridge Adjustment on C7 thru C32

4003 Demonstrate the steps for performing a Valve Lash and Valve Bridge Adjustment on D3500

4004 Demonstrate the steps for performing a Cylinder Liner Projection

4005 Demonstrate the steps for performing a Flywheel face and bore runout

4006 Demonstrate the steps for performing a Fuel Injector Adjustment on EUI Engines

4007 Demonstrate the steps for performing a Fuel Injector Adjustment on MUI Engines

4008 Demonstrate the steps for performing a Camshaft Timing on D3500

4009 Demonstrate the steps for performing a Fuel Injector Synchronization on a D3500 MUI

4010 Demonstrate the steps for performing a Fuel Setting adjustment on a D3500 MUI

5001 Demonstrate the steps for performing a Communication issue with CAT ET

5002 Demonstrate the steps for performing a Communication Issue with the ECM

5003 Demonstrate the steps for performing an ECM Flash and Configuration Set-up

5004 Demonstrate the steps for performing a Parameter Setting of the Engine Monitoring System

5005 Demonstrate the steps for performing an FMI-03 Voltage High Condition

5006 Demonstrate the steps for performing an FMI-04 Voltage Low Condition

5007 Demonstrate the steps for performing a Sensor Supply Fault

5008 Explain the difference between a diagnostic and an Event

5009 Demonstrate the steps for performing an Engine Cranks but Does Not Start Issue

5010 Demonstrate proficiency using an interactive Electrical Schematic

5011 Demonstrate the steps for performing an Injector Trim File Install

5012 Demonstrate the steps for performing an Electronic Timing Calibration

5013 Demonstrate the steps for performing a repair on a Deutsch HD and DT connectors

5014 Demonstrate the steps for performing a Performance Sea Trail as per – LEBM5081

Behaviors

Value the importance of following the process and procedure

Provide prompt feedback to the customer in a professional manner

Fix issues correctly the first time

Follow reuse and salvage guidelines

Marine Learning Solutions - Advanced

Engine System Level 2 Assessment

Engine Performance Diagnostic Exercise 18B - (English)

Engine Performance Diagnostic Exercise 20 - (English)

Engine Performance Diagnostic Exercise 21 - (English)

Engine Repair Level 2 Assessment

Engine Repair Diagnostic Exercise 16 - (English)

Engine Repair Diagnostic Exercise 17 - (English)

Cat 3406 and 3054 Engine Performance Course - (English)

EP C01.5 - Cat 3406 and 3054 Fuel Injection Components - (English)

EP C02 - Cat 3406 Air Management - (English)

EP C03 - Cat 3116 MUI Fuel System - (English)

EP C04 - Cat C15 Engine Electronic Control System - (English)

EP C05 - Cat C - 9 Engine Electronic Control System - (English)

ER C01 - Cat Diesel Engines - (English)

ER C02 - Diesel Engine Cylinder Block - (English)

ER C03 - Diesel Engine Cylinder Head Assembly - (English)

ER C04 - Diesel Engine Valve Train - (English)

ER C05 - Diesel Engine Camshaft - (English)

ER C06 - Diesel Engine Crankshaft - (English)

ER C07 - Diesel Engine Front Gear Train - (English)

ER C08 - Diesel Engine Piston Assembly - (English)

638 - ER C09 - Diesel Engine Connecting Rod Assembly - (English)

ER C10 – Diesel Engine Cooling System and Radiator - (English)

ER C11 - Diesel Engine Cooling System Components - (English)

641 - ER C12 - Cat Diesel Engine Lubrication System - (English)

ER C13 - Cat Diesel Engine Oil Pumps - (English)

Marine Installation Considerations Part A (English)

Marine Installation Considerations Part B (English)

PM4 Maintenance Interval Schedule (MIS): Commercial Engine Family (English)

TA2 Inspection Preparation (English)

Tier 4 Interim Exhaust Emissions Regulations for Electric Power

Tier 4 Interim Solutions for Electric Power

Tier 4 Interim/Stage IIIB Exhaust Emissions Regulations - Sales (English)

C175 Engine Training

D3500 Master Mechanic

D3600 Master Mechanic

Marine Control Systems - SERV1901

Marine Engine Systems - SERV1909

OJT - Advanced Engine Repair

Required Tools

Screw extractor (easy-out) set

High speed or cobalt drill bit set 1/16"-3/8"

Vernier or dial calipers

Large pry-bar 24" or greater

3/8" drive universal socket set 10mm-19mm

Fractional Ratcheting Wrench set 5/16 - 3/4

Scraper

Large pipe wrench 18-24"

Heel bar large

Metric Ratcheting Wrench set 8mm - 19mm

Angle Wrench Set 30 and 60 deg Offset 8mm - 19mm

Angle Wrench Set 30 and 60 deg Offset 1/4 - 15/16

1/4" Torque Wrench

3/8" Torque Wrench

1/2" Torque Wrench

Crowfoot wrench set 7/16"-1"

Torx bit driver set T10-T55

Inverted Torx E6 - E18

3/8" drive electric Impact

3/4" drive socket set 19mm-50mm

Electric cordless 3/8: drill

3/8 drive Impact socket set 3/8 - 3/4

Wire crimper tool

3/8 drive Impact socket set 8mm -19mm

3/4" Torque Wrench

1/4"drive universal socket set 5/16"-9/16"

Expert Skill Level (6&7)

The individual will:

Knowledge

Describe core engine application and integration with other systems

Diagnose and troubleshoot complex diesel engine issues

Determine the proper approach to investigate core engine issues

Explain and exhibit relevant elements of the commissioning process (e.g., mounting, alignment) for various engine applications

Skills

Perform the following diesel engine-related tasks:

6001 Demonstrate the steps for troubleshooting Coolant Temperature is to High

6002 Demonstrate the steps for troubleshooting Low Oil Pressure

6003 Demonstrate the steps for troubleshooting Air Inlet Temperature is to High

6004 Demonstrate the steps for troubleshooting Exhaust Temperature is to High

6005 Demonstrate the steps for troubleshooting Low Fuel Pressure

6006 Demonstrate the steps for troubleshooting Low Power Complaint

6007 Demonstrate the steps for troubleshooting Excessive Oil Consumption

6008 Demonstrate the steps for troubleshooting Excessive Black Smoke

6009 Demonstrate the steps for troubleshooting Excessive White Smoke

6010 Demonstrate the steps for troubleshooting a CAT Datalink issue

6011 Demonstrate the steps for troubleshooting a CAN Datalink issue

6012 Demonstrate the steps for troubleshooting Multi Station Control System Faults

6013 Demonstrate the steps for troubleshooting Marine Engine Electronic Displays

6014 Demonstrate the steps for troubleshooting DEIF Electronic Displays

6015 Demonstrate the steps for troubleshooting Auto-Maskin Electronic Displays

7001 Analyze and Interpret Sea Trial Data using CAT ET, CAMPAR, TMI and Service Interlink

7002 Demonstrate the steps for performing a Marine Commissioning procedure as per LEBM0025 & LEBM0038

7003 Demonstrate the steps for Opening a DSN Inquiry

7004 Demonstrate proficiency in performing a Failure Analysis (AFA)

7005 Demonstrate proficiency in creating a customer service quote with proper segmentation

7006 Demonstrate the steps for troubleshooting TIER 4 Final Engine

7007 Demonstrate the steps for troubleshooting POD650

7008 Demonstrate the steps for troubleshooting Three60 Control

Behaviors

Value the importance of following correct design, installation, and performance criteria

Provide feedback to the customer in easily understood terms

Provide recommendations to the customer to avoid additional downtime or repeat cause

Marine Learning Solutions - Expert

Intro to AFA Management (English)

Intro to AFA Metallurgy (English)

Intro to AFA Principles of Fractures (English)

Intro to AFA Principles of Wear (English)

Intro to AFA Visual Examination (English)

AFA I

AFA II

C175 Engine Troubleshooting

D3500 Electronics and Diagnostics

Marine Engine Systems Troubleshooting

Marine Installation & Diagnostics

MDLC Engine Application & Installation

Cat Electric Power III

Required Tools

1/2" Electric Impact wrench

Small hydraulic jack (porta-power)

Digital Multimeter Fluke 87 or equivalent

7X1709 Probes

7X1708 Probes

Angle Finder and Level

Infrared Temperature Gun

Come-along (small 1/2 ton)

Magnetic mount dial indicator

Company Provided Tools:

• Cell Phone
• Laptop
• Company Van (if in Field)

New Hire Orientation Training

• Machine Pro – The Cat Dealer Organization
• Machine Pro – The Caterpillar Story
• Mastering the Mechanics of Internal Communication
• Mastering the Mechanics of Telephone Communication
• A/X Training
• Cat SIS Training
• Cat Electronic Technician Training

Safety Training

NFPA 70E - Standard for Electrical Safety in the Workplace

OSHA – 10 Hour Maritime 1915 GHS / SDS

OSHA - 29 CFR 1910.331-.335 Electrical Safety in the Workplace

OSHA – 1910.147 Lockout / Tagout Safety

Specific Job Assessment (Testing) Needs: Mechanical Aptitude Test.

Supervisory Responsibilities:

Manages and oversees all work performed by helpers and assistants if applicable. Carry out supervisory responsibilities in accordance with Pantropic Power’s policies. These responsibilities include planning, assigning, directing and overseeing work performed by assistants or helpers if applicable.

Language Skills:

Ability to read and comprehend technical manuals. Ability to write service reports, and accurately prepare necessary forms. Ability to effectively communicate with customers, subordinates in their charge, superiors, the Marine Technical Analyst, and other service technicians.

Mathematical Skills:

Ability to work with simple mathematical concepts. Ability to apply concepts such as fractions, percentages, and ratios to work being performed.

Reasoning Ability:

Ability to solve practical problems and deal with a variety of concrete or abstract variables in situations where only a limited standardization exists.

Specialized skills:

The Service Technician must be a Marine Specialist – 2 skill level or above, within the Pantropic Power Technician Skill Compensation Program (TSCP). Must be proficient with the disassembly, assembly, testing and adjusting of the Diesel engine models that the employee is working with.

Physical Demands:

While performing the duties of this job, the employee is regularly required to walk, stand, kneel, crawl, sit, and recline both prone and on their backs. The employee is regularly required to used hands to hold tools, objects, controls, reach with hands and arms, climb or balance, push, pull, talk and hear. The employee must frequently lift, carry or move up to 50 lbs. The employee may occasionally be required to swim in deep water. Specific vision abilities that are required by this job include close vision, depth perception, and the ability to adjust focus.

Work Environment:

The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job:

While performing the duties of this job, the employee is regularly required to work near moving mechanical parts. The employee regularly will step from the ground to a floating vessel and must take necessary precautions to prevent tripping, slipping, falling or otherwise injuring themselves. The employee frequently works in outside weather conditions. The employee frequently works in high temperature areas, is exposed to airborne particles, fumes, and risk of burns. High sound levels are regularly present in the employees work environment, and adequate protective equipment must be used. An unstable surface during vessel movement is typical and the employee must take precautions to prevent from falling, slipping, or otherwise injuring themselves. The employee must use protective equipment to prevent possible drowning in case of falling in the water. The employee must be alert for unsafe conditions caused by workers of other vendors that may be on the vessel during the work process, and take necessary precautions to prevent injury from said conditions.

Certificates, Licenses, Registrations:

N/A

Other Skills and Abilities:

Knowledgeable in Caterpillar engine products.

Other Qualifications:

N/A