Quality Engineer in Hamilton, Indiana at TRITON METAL PRODUCTS INC.

Job Title: Quality Engineer

Department: Engineering

Reports To: Group Lead

Location: Triton Metal Products, Hamilton, IN

Role Summary

The Quality Engineer supports Triton’s Quality Management System and daily production activities by developing process controls, driving structured problem solving, improving inspection methods, and ensuring compliance with internal and customer requirements. This role focuses on defect prevention, reduction of scrap and rework, and improvement of first-pass yield across fabrication processes including laser cutting, press brake forming, CNC machining, manual machining, welding, powder coating, assembly, and shipping. The Quality Engineer also supports APQP activities, PPAP submissions, supplier quality, audits, operator training, and continuous improvement initiatives.

Key Responsibilities

Quality Management System (QMS) Support

• Maintain and improve compliance to ISO 9001:2015 and customer-specific requirements.
• Develop, update, and control quality documentation, including work instructions, process flows, inspection plans, control plans, and PFMEAs.
• Support internal and external audits, including audit preparation, execution, corrective action management, and follow-up verification.
• Conduct process audits and layered process audits across all production areas.
• Identify gaps in the QMS and collaborate with cross-functional teams to implement systemic improvements.

Procedure Development and Improvement

• Develop and improve quality procedures to enhance process consistency, reliability, and compliance.
• Work with Engineering and Operations to implement standardized methods for fabrication, forming, machining, welding, powder coating, and assembly processes.
• Ensure procedures reflect actual shop-floor practices and integrate operator feedback.
• Support introduction of new processes, equipment, fixturing, and inspection methods.

Data Collection, Monitoring & Analysis

• Collect, analyze, and report quality metrics including scrap, rework, internal PPM, FPY, and defect trends.
• Conduct data-driven investigations and build Pareto charts, SPC charts, capability studies (Cp/Cpk), and trend analyses.
• Present weekly quality performance metrics to Leadership, highlighting risks and improvement opportunities.
• Support Cost of Poor Quality (COPQ) tracking, reporting, and reduction initiatives.

Corrective and Preventive Action (CAPA)

• Lead structured problem solving using 8D, 5 Why, Fishbone, and other industry-standard methods.
• Facilitate cross-functional root cause analysis related to internal defects, customer complaints, supplier issues, or process failures.
• Implement durable corrective actions and verify long-term effectiveness.
• Manage and close corrective action requests (CARs), supplier corrective actions (SCARs), and internal NCRs.

Production Support

• Provide daily technical support to production areas for quality concerns, print interpretation, inspection escalation, and process deviations.
• Perform first-piece, in-process, and final inspections for fabricated, machined, welded, and coated components as needed.
• Support operators in understanding inspection methods, defect criteria, and drawing/ GD&T interpretation.
• Participate in weld quality reviews, destructive testing, powder coat thickness/adhesion checks, and material verification.
• Collaborate with Supervisors and Engineers to troubleshoot equipment, fixturing, or process issues affecting quality.

Production Part Approval Process (PPAP)

• Prepare and maintain PPAP documentation per customer requirements, including:
  Control Plans, Process Flows, PFMEAs, MSA, GR&R studies, Capability Studies, First Article Inspections (FAI), IMDS, and other required elements.
• Review and validate measurement results and ensure PPAP packages meet customer expectations before submission.

Advanced Product Quality Planning (APQP)

• Participate in new product and engineering change reviews to ensure smooth product launches.
• Identify potential risks through PFMEA updates and implement preventive controls.
• Validate new processes, weld fixtures, brake tooling, laser programs, and inspections prior to release.
• Assign and track pre-launch action items to ensure compliance with customer-specific requirements.

Document Control

• Maintain controlled quality documents and ensure proper revision management.
• Coordinate with HR and Supervisors to ensure training requirements are met for all revised documents.
• Support creation of training materials for new or updated processes.

Internal Audits

• Maintain internal audit schedules and ensure completion per audit matrix.
• Assign audit responsibilities, review findings, and support corrective action closure.
• Drive continuous improvement of the internal audit system and participate in system-level audit reviews.

Continuous Improvement

• Identify and prioritize opportunities for reducing scrap, rework, downtime, and variation.
• Lead Lean/Six Sigma improvement projects when applicable.
• Engage employees in problem-solving workshops and GEMBA walks.
• Track and report improvements through KPIs and project logs.

Training

• Conduct or support training for new Tritons and existing Tritons on quality tools, inspection techniques, GD&T, and defect identification.
• Assist in developing visual aids, quality alerts, and station-level training materials.

Calibration & Metrology

• Maintain calibration database and ensure timely calibration of all gauges and measurement equipment.
• Evaluate new gauge requirements for accuracy, suitability, and GR&R acceptability prior to procurement.
• Work with suppliers for gauge demonstrations, technical reviews, and troubleshooting.
• Support FARO Arm / CMM measurement programs and metrology best practices.

Communication

• Represent Triton professionally with customers, suppliers, partners, and auditors.
• Communicate quality concerns, alerts, and improvements to operators, group leads, and supervisors.
• Collaborate effectively with Engineering, Operations, Maintenance, Supply Chain, and Leadership teams.
• Prepare and present quality performance updates in meetings.

Problem Solving & Innovation

• Apply data-driven problem solving across production, supplier, and customer challenges.
• Challenge the status quo and propose innovative process, fixturing, and inspection improvements.
• Engage cross-functional teams to collaborate, iterate, and drive solutions.

Required Skills and Qualifications

• Minimum 3 years in a manufacturing quality role (metal fabrication strongly preferred).
• Experience with CAD Software (SolidWorks) preferred
• Working knowledge of ISO 9001:2015 and customer-specific quality requirements.
• Strong understanding of GD&T, engineering drawings, and fabrication prints.
• Experience with PPAP, APQP, MSA, Capability, and structured problem solving.
• Familiarity with welding, machining, laser cutting, press brake, and powder coating processes.
• Experience with FARO Arm/CMM or similar metrology systems preferred.
• Strong analytical skills with ability to gather, interpret, and present data.
• Excellent written and verbal communication skills.
• High attention to detail, organization, and documentation.
• Proficiency with MS Office, quality software, and SolidWorks Inspection (preferred).

Benefits

• Performance & attendance bonuses (if applicable)
• Medical, dental, vision, & life insurance after 60 days
• 401(k) with company match after 60 days
• Paid holidays & vacation
• Personal time
• Weekly pay
• Snap Pay

Why Join Us?

• We invest in your growth with on-the-job training and development
• Clear paths for promotion and advancement
• Be part of a team that makes a meaningful difference in lives

If you have any questions, please call 260-488-1800.

Join the team that makes a meaningful difference in lives!