Straightener in Markesan, Wisconsin at Avalon Precision Casting Company, LLC
Job Description
Responsible for straightening castings by utilizing a hydraulic press, hammer, micrometers, and indicators according to blueprint specifications, under the direct supervision of the Production Supervisor.
Essential Duties and Responsibilities:
• Read work orders or production schedules to determine specifications, such as the number of parts to be worked on, the type of work needed and the appropriate machines or equipment to be used.
• Examine work pieces for defects and sort defective pieces according to types of flaws to scrap out the parts.
• Determines if castings require straightening.
• Sets up and/or clamps cas5ing to block in the machine and straighten parts using dies or other tools.
• Bends, straightens castings by hammering or using hydraulic press to remove warpage.
• Operate straightening press for castings with normal temperature and specified parts to be warm in the furnace before straightening them.
• Assist supervisor in die setup.
• Inspect or measure finished work pieces to determine conformance to specifications like size and shape of casting, using measuring instruments such as gauges, micrometers, indicators on template.
• Finish the assigned work in the allotted time and maintain production levels.
• Sort and store castings according to part number and daily log production.
• Feed the number and types of parts worked on in the ERP system using routers.
• Place scrap castings in assigned carts as instructed by the supervisor.
• Use computer programs to record accurate data / follow router / achieve rat3es established or notify lead person for effective communication.
• Inspect and report product or equipment defects or malfunctions to the supervisor.
• Report problems or concerns with quality, processes, equipment, materials, and labor to Production Supervisor.
• Follow standard operating procedures (SOPs) as instructed by the supervisor.
• Report any accident occurred in the plant related to person, equipment, material or any other to the Production Supervisor as soon as possible.
• Follow documented policies and procedures as designated by the company’s Employee handbook and adhere to proper code of conduct while in the company property.
• Ensure work meets quality standards and is performed according to established procedures.
• Perform all work in a safe and efficient manner and comply with safety regulations and maintain clean and orderly work areas.
• Attend scheduled training programs to enhance skills and for safety purposes.
• Perform other duties as assigned.
Requirements:Education and Experience Requirements/Preferences:
• High school diploma or equivalent preferred.
• At least two years’ work-related skill, knowledge, or experience preferred.
Skills & Physical Requirements:
• Basic mathematical, grammatical, and arithmetic skills required.
• Thorough understanding of mechanics and other properties of machines.
• Ability to follow written instructions, diagrams, and blueprints.
• Ability to follow proper safety protocols.
• Ability to determine whether machinery is working properly based on specifications for expectations such as fixtures, cutting speeds, or feed rates.
• Must be able to work in noisy environments.
• Must be able to lift up to 30 pounds, unassisted at times.
• Must be able to bend, stretch, squat, and climb to access all parts of the machine.
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