FerroWorks has locations in Pittsburgh, McKees Rocks, and Kutztown, PA which have been in continuous operations since 1869, the same year the first US transcontinental railroad was completed. We have been able to meet the needs of our customers with a steady, dependable and economical supply of high-quality railroad industry products.

Kutztown Foundry and Machine is looking for a Furnace Operator. In this position, you will be responsible for operating and monitoring furnaces used in the melting and heating of Steel. This position requires a keen understanding of furnace operations, temperature control, safety protocols, and the ability to maintain consistent production quality while minimizing risks and ensuring efficient furnace operation.

Location: Kutztown, PA

Shift: Must be able to work any shift

Key Responsibilities:

• Operating and monitoring industrial furnaces (e.g., electric arc furnace, induction furnace, blast furnace) used for melting or heating metals, ensuring proper temperature, pressure, and atmosphere are maintained
• Loading and unloading materials, such as metal scrap, alloys, and fluxes, into the furnace as per the specifications for each production batch
• Adjusting furnace settings (temperature, pressure, and atmosphere) to meet the required metal properties, ensuring optimal melting
• Conducting visual inspections of the furnace and surrounding areas to identify and address any safety concerns, wear, or damage to equipment
• Monitoring temperature and material levels inside the furnace using digital controls and manual readings, adjusting as necessary to maintain consistent quality
• Recording furnace operating conditions, including temperature logs, material inputs, and any abnormalities, to ensure traceability and compliance with quality standards
• Partnering with other operators, metallurgists, and maintenance teams to ensure smooth furnace operation and troubleshoot any issues that arise.
• Performing routine maintenance on furnace equipment, including cleaning, lubrication, and checking for wear or damage
• Assisting in the handling and disposal of byproducts, including slag and other waste materials, ensuring they are properly processed and disposed of according to safety and environmental regulations.
• Ensuring proper operation of safety systems, including alarms, emergency shutdown protocols, and temperature monitoring devices, to minimize risks and prevent accidents.
• Maintaining a clean and organized work area to meet safety and environmental standards.

Required Skills and Qualifications:

• High school diploma or equivalent (technical certifications or training in metallurgy, manufacturing, or industrial operations is a plus).
• Previous experience as a furnace operator or in a similar industrial setting is highly preferred.
• Strong understanding of metal melting, heat treatment processes, and temperature control systems.
• Knowledge of furnace operation, including adjusting temperature, pressure, and atmosphere settings to optimize metal properties.
• Familiarity with safety regulations in high-temperature environments and the ability to follow safety protocols and emergency procedures.
• Ability to read and interpret technical data, including temperature logs and equipment manuals.
• Good mechanical aptitude, with the ability to perform basic maintenance and troubleshooting of furnace equipment.
• Strong attention to detail, with the ability to monitor and adjust furnace conditions to meet production requirements.
• Good communication skills and the ability to work as part of a team in a fast-paced environment.

Preferred Qualifications:

• Certification in furnace operation, metal processing, or industrial maintenance.
• Experience in operating different types of furnaces (e.g., electric arc, induction, or blast furnace).
• Basic knowledge of computer systems for furnace controls and monitoring.

Working Conditions:

• Work environment includes plant, warehouse, production and non-production areas and plant grounds
• This position may require work/maintenance coverage beyond the normal hours, shift, and on weekends/holidays
• Ability to tolerate both high and low temperatures, loud noises typical of a manufacturing plant

Safety Activities:

• Be aware of and observe all safety practices. Including but not limited to- Safety glasses, safety boots, hearing protection, etc… as required
• Know and follow all safety rules and procedures
• Participate in safety committees and initiatives as assigned

Safety Sensitive: Yes

Benefits:

• Health & Pharmacy
• Dental & Vision
• Critical Illness
• Flexible Spending Accounts
• Company Paid Life & AD&D Insurance
• Voluntary Life & AD&D Insurance
• 401(k) W/Company Match
• Short-Term Disability
• Voluntary Long-Term Disability
• Employee Assistance Program