Sr. Staff Mechanical Engineer - BlueSky in New York at Jobgether

This position is listed on behalf of a partner company, who manages all applications and next steps. Our partner is looking for a Sr. Staff Mechanical Engineer - BlueSky based in the United States.

This is a fully remote, full-time engineering opportunity focused on developing advanced aerospace hardware from early concepts through real-world deployment.
You will take ownership of mechanical engineering deliverables across the complete product lifecycle, combining design, analysis, prototyping, testing, production, and field support.
The role offers significant hands-on involvement with CAD, structural analysis, materials, manufacturing, and mechanical integration.
You will work closely with Engineering, Manufacturing, Quality, Supply Chain, and Program Management teams to deliver robust and production-ready systems.
The environment is fast-paced and execution-oriented, requiring engineers who can solve complex technical problems and make sound decisions under pressure.
You will also provide direct technical support during testing, demonstrations, and field operations, rapidly addressing issues and implementing effective design improvements.
This role is ideal for an experienced aerospace mechanical engineer motivated by challenging hardware problems and mission-critical technology.

• Lead the mechanical design, analysis, and integration of complex systems and subsystems, including avionics packaging, structures, harnessing, connectors, and related hardware.
• Own mechanical engineering deliverables throughout the product lifecycle, from concept development and prototyping through qualification, production, and field support.
• Develop detailed 3D CAD models, assemblies, engineering drawings, and manufacturing documentation while applying appropriate GD&T practices.
• Perform engineering calculations and analyses—including structural, stress, thermal, tolerance stack-up, fatigue, and FEA analyses as appropriate—to validate design performance and integrity.
• Select appropriate materials, manufacturing processes, and mechanical architectures to achieve performance, reliability, manufacturability, and cost objectives.
• Collaborate closely with Manufacturing, Quality, Supply Chain, Engineering, and Program Management to ensure designs are buildable, testable, maintainable, and reliable in demanding environments.
• Provide hands-on engineering support during testing, demonstrations, production activities, and field operations.
• Rapidly troubleshoot mechanical issues, conduct root cause investigations, and implement practical design fixes under tight schedules.
• Support integration activities and resolve cross-functional technical challenges to keep hardware development and delivery on track.
• Work with external suppliers and contract manufacturers when needed to support design execution, production, and technical issue resolution.
• Contribute to continuous improvement of mechanical design practices, engineering processes, and hardware development methods.

• Bachelor’s degree in Mechanical Engineering or a closely related field from an accredited institution.
• 5–6 years of hands-on mechanical design experience in aerospace, ground support equipment, ruggedized hardware, or a closely related engineering environment.
• Strong proficiency with 3D CAD platforms such as SolidWorks, NX, CATIA, or similar tools, including experience creating detailed drawings and assemblies.
• Demonstrated knowledge of GD&T, structural design, material selection, and mechanical manufacturing processes.
• Experience performing engineering calculations and analyses related to stress, thermal performance, tolerance stack-ups, fatigue, and/or finite element analysis.
• Strong understanding of mechanical design principles and the ability to translate requirements into practical, reliable hardware solutions.
• Proven experience collaborating cross-functionally with Manufacturing, Quality, Supply Chain, Engineering, and Program Management teams.
• Strong root cause analysis and structured problem-solving skills, with the ability to diagnose mechanical failures and implement effective corrective actions.
• Familiarity with engineering and manufacturing standards such as ASME, ISO, ASTM, or relevant industry-specific requirements.
• Familiarity with MIL-STD requirements and environmental qualification testing is preferred.
• Knowledge of power distribution, hydraulics, aerospace support systems, or related technologies is preferred.
• Experience working with external suppliers or contract manufacturers is an advantage.
• Comfortable working in a fast-paced, execution-focused environment where priorities can evolve and technical decisions may need to be made quickly.
• Strong communication, collaboration, ownership, and technical judgment skills.
• Ability to successfully complete required background screening and, where applicable, reference checks.

• Fully remote, full-time employment.
• Annual salary range of $240,000–$350,000, with actual compensation influenced by experience, skills, certifications, and work location.
• Performance bonus opportunity.
• Equity participation.
• Comprehensive employee benefits package.
• Opportunities to work on advanced aerospace and autonomous systems with real-world mission applications.
• Highly hands-on engineering environment with significant ownership across the product lifecycle.
• Collaboration with multidisciplinary engineering, manufacturing, quality, supply chain, and program teams.
• Opportunities to contribute to innovative hardware development from concept through field operations.
• Temporary employees may receive a separate benefits package after 60 days, subject to applicable terms.