Machine Shop Engineer in Pawtucket, Rhode Island at Rosco Manufacturing LLC

We are looking for a highly skilled Engineer to join our team. The ideal candidate will have a strong background in machining, manufacturing processes, and engineering principles to support the production of high-precision parts and components. As a Machine Shop Engineer, you will be responsible for overseeing the setup, operation, and optimization of machinery, ensuring quality control, and providing technical support for manufacturing operations.

Process Engineering & Optimization:

• Develop, implement, and optimize manufacturing processes for machining operations, including milling, turning, drilling, and grinding.
• Evaluate and recommend improvements to current processes to increase efficiency, reduce waste, and improve quality.
• Select appropriate materials, tools, and machinery for production based on design specifications and product requirements.

Technical Support & Troubleshooting:

• Provide technical support to machinists and operators to ensure smooth production runs.
• Troubleshoot equipment issues and resolve problems related to tooling, setup, and machine performance.
• Work closely with the maintenance team to ensure proper maintenance and repair of machines to minimize downtime.

CAD/CAM Programming & Design:

• Use CAD and CAM software (e.g., SolidWorks, Mastercam, or similar) to create part models, toolpaths, and detailed machining instructions for CNC machines.
• Develop and modify CNC programs for complex parts based on engineering drawings and specifications.
• Collaborate with design engineers to ensure that designs are manufacturable and meet tolerance requirements.

Quality Control & Inspection:

• Ensure that machined parts meet dimensional specifications and quality standards using precision measurement tools (e.g., calipers, micrometers, CMM).
• Develop and implement inspection plans to ensure product quality and compliance with industry standards.
• Conduct root cause analysis of defects and non-conformances, and implement corrective actions.

Project Management & Coordination:

• Coordinate with production teams, including operators and machine setup personnel, to ensure timely and accurate production.
• Monitor project timelines and progress, ensuring that engineering and machining tasks are completed on schedule.
• Support cost estimation and budget management for machining operations and projects.

Documentation & Reporting:

• Maintain detailed records of machine setup, tooling, production data, and process improvements.
• Prepare and update standard operating procedures (SOPs) for machine operations and safety.
• Provide regular reports on production efficiency, machine performance, and quality control metrics to management.

Safety & Compliance:

• Ensure that all machining operations are conducted in accordance with company safety protocols and industry regulations.
• Maintain a clean and safe working environment by ensuring all safety procedures are followed and that machinery is operated correctly.
• Conduct safety audits and assist in training staff on machine shop safety procedures and best practices.

Education:

• Bachelor's degree in Mechanical Engineering, Industrial Engineering, Manufacturing Engineering, or a related field.
• Relevant certifications (e.g., CNC programming, machining certifications) are a plus.

Experience:

• Minimum of five (5) years of experience working in a machine shop environment, with a strong background in CNC machining, manual machining, or related manufacturing processes.
• Hands-on experience with CNC machines, milling machines, lathes, grinders, and other precision machining equipment.
• Experience with CAD/CAM software (e.g., SolidWorks, Mastercam, Siemens NX) and CNC programming.

Skills & Competencies:

• Strong understanding of machining processes, tooling, and materials.
• Proficient in technical problem-solving and troubleshooting of machining operations.
• Experience in using precision measurement instruments (e.g., micrometers, calipers, height gauges, CMM).
• Solid knowledge of manufacturing quality control processes and standards.
• Familiarity with industry standards (e.g., ISO 9001, AS9100) and safety regulations.
• Excellent communication and interpersonal skills to collaborate effectively with machine operators, engineers, and management.

Optional but preferred:

• CNC Programming and Operation certification.
• Six Sigma, Lean Manufacturing, or other process improvement certifications.
• Experience in aerospace, automotive, Firearms or precision manufacturing industries.
• Experience working with multi-axis CNC machines, robotics, or automation systems in a manufacturing setting.
• Knowledge of ERP or MRP systems for production scheduling and inventory management.
• Experience in managing or leading teams in a production environment.