MECHANICAL ENGINEER at Integrated Illumination System – Morris, Connecticut

Position Summary

i2Systems® is seeking an experienced Mechanical Engineer to support the design, development, and production of advanced LED lighting systems. This role involves ownership of mechanical designs from concept through production, with a strong emphasis on manufacturability, thermal performance, reliability, and documentation. The ideal candidate is detail-oriented, comfortable working in a fast-paced product development environment, and enjoys collaborating closely with electrical, firmware, and systems engineers.

This is an onsite position in Morris, CT, requiring regular interaction with engineering, manufacturing, and test teams.

Key Responsibilities

• Design and develop mechanical components and assemblies for LED lighting systems, including housings, heat sinks, mounts, and enclosures
• Create and maintain detailed 3D models, drawings, and assemblies using SolidWorks
• Generate complete manufacturing documentation, including drawings, BOMs, tolerances, and revision control
• Support thermal management strategies for high-power LED systems through design and analysis
• Work closely with Electrical, Firmware, and Systems Engineering teams to ensure integrated and robust product designs
• Interface with manufacturing partners to support prototyping, tooling, and production ramp-up
• Evaluate and select materials and manufacturing processes appropriate for performance, cost, and reliability
• Participate in design reviews, failure analysis, and continuous product improvement efforts
• Support testing and validation activities, including environmental, thermal, and mechanical testing

Required Qualifications

• Bachelor’s degree in Mechanical Engineering or related field
• 5+ years of experience in a mechanical engineering or product design role
• Strong proficiency with SolidWorks for part, assembly, and drawing creation
• Excellent attention to detail with the ability to maintain accurate and controlled documentation
• Experience designing for manufacturability and assembly
• Ability to work effectively in cross-functional engineering teams
• Strong problem-solving and communication skills

Preferred / Nice-to-Have Qualifications

• Experience with aluminum extrusions and injection-molded plastic parts
• Knowledge of thermal analysis methods and heat transfer principles
• Experience using ANSYS or similar analysis tools
• Background in LED lighting, electronics enclosures, or thermally driven products
• Experience supporting products through full lifecycle, from concept to production

Benefits & Well-Being

i2Systems values its Associates, their families, and their overall well-being. To support this commitment, we offer a comprehensive benefits package designed to promote health, financial security, and work-life balance. We go above and beyond by co-sponsoring the cost of many benefits.

Our benefits include:
•  Comprehensive Medical, Dental, and Vision coverage
•  401(k) with immediate vesting
•  Critical Illness, Accident Indemnity, AD&D, and Hospital Indemnity insurance
•  Multiple Employee Assistance Program (EAP) options
•  Group purchasing and discount programs at many everyday retailers

Benefits are subject to eligibility requirements and plan terms.

i2Systems is an Equal Opportunity Employer.

We do not discriminate on the basis of race, color, religion, sex (including pregnancy, sexual orientation, or gender identity), national origin, age, disability, genetic information, veteran status, or any other status protected by applicable federal, state, or local law.

i2Systems is committed to providing equal employment opportunities and a workplace free from unlawful discrimination and harassment.