1st Shift Toppings - Machine Operator in Manteno, Illinois at Urban Farmer LLC

Overview:

Urban Farmer is seeking a skilled Machine Operator to join our dynamic team. This role requires proficiency in operating advanced packaging and processing equipment, including Texwrap, CASAN, Wexxar, ADCO, and Quantum systems. The ideal candidate will ensure the efficient operation of machinery, maintain high-quality standards, adhere to safety protocols, and contribute significantly to our production goals in the food manufacturing industry.

Key Responsibilities:

• Operate Specialized Food Manufacturing Equipment:

1. Texwrap Systems: Manage a range of automatic standard and custom shrink wrapping systems, including shrink wrappers, shrink bundlers, L-bar sealers, side sealers, tunnels, infeeds, and conveyors, ensuring high efficiency and precision in packaging.
2. CASAN Cheese Shredder and Slicer: Operate the CASAN system for high-volume cheese shredding, slicing, and cubing with unmatched precision and efficiency.
3. Wexxar Case Former: Form, pack, and seal corrugate cases using the Wexxar system. Utilize pneumatic switches to activate flap folding mechanisms, ensuring cases are correctly formed to protect product integrity during shipping.
4. ADCO Manufacturing Company: Operate ADCO’s automated packaging machines, including cartoners tailored for a variety of industries such as frozen foods, baked goods, and ready-to-eat meals. Ensure the optimal performance and troubleshooting of these end-of-line packaging solutions.
5. Quantum Machinery: Operate Quantum machinery that varies from sauce applicators to cheese/topping applicators, meat/pepperoni slicers, and dry/granular ingredient applicators. Ensure precise application and slicing to maintain consistency and quality in food production.
6. Combi Automated Case Erectors: Operate Combi automated case erectors to increase efficiency and consistently build cases for end-of-line packaging, meeting high production needs.

• Maintenance and Troubleshooting:
  • Conduct regular operator checks and perform minor repairs to prevent equipment malfunctions and prolong machinery life.
  • Troubleshoot mechanical issues swiftly and efficiently, minimizing downtime and optimizing productivity.
• Quality Control:
  • Rigorously perform quality control checks, including verifying seal integrity, checking code dates, and ensuring each product meets strict company and regulatory standards.
  • Adjust machine settings to correct any deviations from product specifications, maintaining a relentless focus on producing high-quality food products.
• Documentation and Record Keeping:
  • Accurately record production data such as output volumes, batch timings, and machine settings, ensuring transparency and traceability in production processes.
  • Complete all required documentation related to quality assurance and production tracking, aiding in compliance and operational reviews.
• Team Collaboration and Communication:
  • Work closely with other team members and departments to optimize production line efficiency and output.
  • Communicate effectively with supervisors and quality control teams to address any concerns about food safety or machine performance.
• Safety and Compliance:
  • Adhere to all workplace safety guidelines, food safety regulations, and good manufacturing practices (GMPs), ensuring a safe and healthy work environment.
  • Promptly report any potential safety hazards or breaches in compliance to management or safety officers.

Qualification Requirements:

• High school diploma or equivalent; technical certification in mechanical equipment preferred.
• Proven experience as a Machine Operator, with specific skills in operating Texwrap, CASAN, Wexxar ADCO, and Quantum machinery.
• Strong understanding of mechanical devices, troubleshooting skills, and ability to perform routine maintenance.
• Excellent communication skills, with the ability to work effectively in a team.
• Bilingual is a plus.
• Must have completed GMPs and company food safety programs training.
• Must have good mathematical skills.
• Ability to read and follow instructions.

Physical Demands:

• Compliance with safety requirements, including PPE such as safety footwear, hearing protection, and safety glasses.
• Capability to work in variable temperatures and handle physical tasks like lifting up to 50 lbs.
• Standing or walking for extended periods, and maneuvering around equipment.

WORK ENVIRONMENT:

This position works in an office and a manufacturing environment with variable temperature and loud noises from machinery and equipment alarms. The incumbent will be exposed to loud noises and alarms from equipment and machinery.