Asst CTL Operator - 35100 in Sumter, South Carolina at Metal Solutions LLC DBA Jemison Metals

Job Summary:

Under the direction of the CTL Operator, the Assistant CTL Operator sets up and adjusts the CTL to cut coils of metal into specified lengths. Setting up includes the calculations for and the verification and/or adjustment of knives, shears, levelers, dies, and guides. The incumbent follows CTL manufacturer instructions in adjusting the CTL which involves both using integrated machine controls as well as measurement and hand tools for making adjustments. The incumbent also assists the CTL Operator in monitoring the cutting process, including the observation of various meters and gauges that indicate machine operating parameters and job progress. The monitoring is to insure that the CTL is operated according to manufacturers’ procedures and finished goods meet customer specifications.

The Assistant CTL Operator, with the assistance of others, loads coils on the CTL for processing. In this job function, the incumbent is called upon to utilize overhead cranes and forklifts. The Assistant CTL Operator may perform alone or assist others in the unloading of finished goods from the CTL. This includes the collection, packaging, tagging, labeling, and transfer of finished goods. This operation may include the operation of overhead cranes, sheet lifters, forklifts, and banding machines. The Assistant CTL Operator provides information to packaging personnel to ensure correct customer specifications are met.

The Assistant CTL Operator monitors the quality of product being cut by visual observation and inspection of material for surface defects, burrs, etc. and the use of precision measurement tools for size verification

The Assistant CTL Operator insures the availability of supplies and is responsible for the general cleanliness and housekeeping of the applicable work area. These responsibilities insure uninterrupted operation of production equipment and a clean, clutter free, safe working environment.

The Assistant CTL Operator performs all duties according to location policies and procedures, manufacturer instructions, and within accepted safety rules and practices. The incumbent is aware of all applicable emergency procedures. The incumbent is also called on to provide on-the-job instruction in the essential functions of the Assistant CTL Operator job for the purpose of developing the skills of others.

At the discretion of supervision or management, the Assistant CTL Operator may be asked to perform other duties and tasks or fulfill other responsibilities for which (s)he is qualified at any time.

Essential Job Functions:

• Set up CTL, its components and accessories
• Load and unload CTL
• Monitor cut-to-length process through observation and instrument reading
• Operate overhead cranes and accessories, including rigging equipment
• Operate forklifts
• Complete or produce work documentation
• Enter data into computer applications
• Monitor, measure, and test for specifications
• Transfer of material
• Packaging of material
• Use and check calibration of general and precision measurement tools
• Other functions as assigned by supervision or management

Job Product or Result:

• Metal cut to specification
• Production schedules met
• All material accounted for
• Work site well maintained and safe
• Work documented

Required Knowledge, Skills and Abilities:

• Operating procedures for CTL and its components
• Operating procedures for bander
• Operating procedures for overhead cranes and rigging equipment
• Safety and inspection requirements for overhead cranes
• Operating procedures for forklifts
• Procedures for basic rigging equipment
• Basic four function math including fractions and decimals
• Reading of equipment instructions, work documentation
• Data entry into computer applications
• Use and calibration check of precision measurement and testing tools
• Use of basic hand tools
• Basic safety practices for industrial equipment
• Basic metal industry and company specific terminology
• Working knowledge of ISO 9001-2000 procedures
• Company policies and employee handbook issues

Required Attributes:

• Basic verbal communication skill
• Ability to collect and convey moderately technical information
• Willingness and ability to operate in a team environment
• Attention to detail
• Reasonable reasoning and problem solving capability
• Stamina for day-long standing activity
• Well developed eye-hand coordination
• Dependability, punctuality

Tools and Equipment

• CTL and associated components
• Banding machines
• Basic hand tools
• Pneumatic hand tools
• General and precision measurement tools and testing equipment
• Forklifts
• Overhead cranes and rigging equipment
• Computers, calculators

Qualifications, Certifications, and Experience:

• High school education or equivalent preferred – can be offset by acceptable related experience
• Experience sufficient to have demonstrated proficiency in job requirements of Assistant CTL Operator; prefer apprenticeship under the direction of experienced and competent CTL personnel
• Certified training pursuant to OSHA industrial truck (forklift) regulations

Environment, Working Conditions and Requirements:

• Inside, partially environmentally controlled
• Noisy environment
• On-machine vibration
• Hazards due to moving equipment
• Cut, bump, and abrasion hazards
• Extended standing and walking
• Occasional climbing, bending, stooping, crouching
• 50 pound lifting requirement, occasional lifting to 90 pounds with needed assistance
• Basic personal protective equipment which may include goggles, hard hat, gloves, safety shoes, ear protection
• Shift work required
• Overtime required
• Weekend, variable work days