Winder in Erie, Pennsylvania at Industrial Service Solutions, LLC

Position Summary:

RAM Industrial, an ISS company, is seeking a reliable and safety-conscious Motor Rewinder to perform winding, rewinding, repair, testing, and restoration of AC and DC electric motors, generators, and related rotating electrical equipment.

The ideal candidate will be able to analyze winding configurations, perform electrical repairs, conduct testing, and ensure all work meets company quality standards, customer specifications, and applicable safety requirements. This role requires attention to detail, technical proficiency, and a commitment to maintaining a safe work environment.

The Motor Rewinder must understand and follow all company safety policies and procedures, including the proper use of required personal protective equipment (PPE).

Location: Erie, PA 16511

Essential Duties and Responsibilities

• Accurately read, document, and record winding data from motors, generators, armatures, rotors, and fields being rewound.
• Remove existing windings from stators, armatures, rotors, and field coils using approved stripping methods.
• Wind and install AC stators, DC fields, armatures, wound rotors, equalizers, and specialty coils.
• Work with random wound, mush wound, synchronous, and form wound coils.
• Manufacture, install, and connect coils according to winding diagrams and technical specifications.
• Install, replace, and repair armature and rotor banding utilizing proper materials and techniques.
• Perform stator core loss testing and accurately record results in technical travelers and repair documentation.
• Evaluate and perform restoration of damaged stator core irons and laminations as required.
• Conduct electrical testing including, but not limited to:

Winding resistance testing

Insulation resistance (Megger) testing

Surge comparison testing

Polarization Index (PI) testing

Hi-Potential (Hi-Pot) testing

Bar-to-bar testing

Growler testing

Continuity testing

Experience

• Troubleshoot electrical winding failures and identify root causes of motor failure.
• Prepare stators, rotors, and armatures for varnish treatment and insulation systems.
• Dip and bake windings, stators, and armatures according to customer requirements and technical travelers.
• Operate and monitor bake ovens to properly cure varnish and insulation systems.
• Install insulation materials, slot liners, wedges, separators, ties, and lacing in accordance with industry standards.
• Perform soldering, brazing, and electrical connections required for rewinding operations.
• Read and interpret electrical schematics, winding diagrams, blueprints, repair travelers, and job instructions.
• Complete all documentation accurately and maintain repair records.
• Utilize overhead cranes, lifting devices, and material handling equipment safely.
• Maintain a clean and organized work area following 5S and housekeeping standards.
• Adhere to all company safety practices, quality procedures, and environmental regulations.
• Assist with training and mentoring less experienced winding personnel as required.
• Support production schedules by working overtime when needed to meet customer commitments.

Qualifications

• Minimum of 2 years of motor winding experience preferred.
• Experience repairing AC and DC motors, generators, and rotating electrical equipment.
• Knowledge of EASA standards and motor repair best practices preferred.
• Knowledge, Skills, and Abilities
• Strong understanding of AC and DC motor construction and operation.
• Ability to interpret winding diagrams and electrical schematics.
• Knowledge of electrical testing instruments and procedures.
• Ability to diagnose winding failures and recommend repair solutions.
• Familiarity with insulation systems, varnishes, and curing processes.
• Proficient in the use of hand tools, measuring instruments, and specialty winding equipment.
• Strong attention to detail and commitment to quality workmanship.
• Ability to work independently and as part of a team.
• Good communication and documentation skills.

Education

• High school diploma or GED required.
• Technical or vocational training in electrical maintenance, motor repair, or related field preferred.

Physical Requirements

• Frequently lift and move materials weighing up to 50 pounds.
• Stand, bend, kneel, and perform repetitive tasks throughout the workday.
• Work in manufacturing and repair shop environments with exposure to heat, noise, and industrial equipment.
• Ability to safely operate cranes, hoists, and lifting equipment.
• Ability to wear required personal protective equipment (PPE).

Working Conditions

Industrial motor repair facility environment.