Manufacturing Process Engineer - Die Casting at Production Castings Inc – Fenton, Missouri

Production Castings, Inc. is a family-owned manufacturer specializing in custom zinc and aluminum die cast components. We support a wide range of industries including automotive, industrial, consumer, and defense. With over 50 years of experience, PCI is a production leader committed to quality, technology, and continuous improvement.

We are seeking a hands-on Manufacturing Process Engineer to support and improve our die casting and finishing operations. This role plays a key part in driving efficiency, reducing scrap, and enhancing product quality through data-driven problem-solving and cross-functional collaboration.

The Manufacturing Process Engineer will develop, optimize, and support die casting and related manufacturing processes to improve productivity, quality, and reliability. This is a highly visible, floor-focused engineering role that works closely with production, quality, tooling, and maintenance teams.

The ideal candidate is a self-starter who enjoys solving real-world manufacturing problems, influencing positive change, and leading improvement efforts without direct authority.

Key Responsibilities

• Analyze and improve manufacturing processes to increase efficiency and reduce scrap.
• Develop and maintain process documentation (work instructions, process sheets, control plans).
• Lead process optimization efforts for die casting operations focused on cycle time improvement.
• Partner with production to troubleshoot process issues and drive root cause solutions.
• Support tooling, fixture, and process improvements to improve quality and repeatability.
• Introduce and validate new equipment, processes, and automation.
• Track and improve key production metrics (scrap rates, downtime, cycle time, OEE).
• Lead root cause analysis using 5 Why, Fishbone, DMAIC, etc.
• Support Safe Launch processes and customer requirements for new product introduction.
• Lead and track corrective and preventive actions to improve process performance and product quality.
• Collaborate with the Vice President of Quality anticipating problems, providing input on solutions, reacting productively to change to enhance in-process inspection methods.
• Work cross-functionally with leadership to support continuous improvement initiatives.

Qualifications & Skills

• Bachelor’s degree in Mechanical, Industrial, Manufacturing Engineering or related field (or equivalent experience).
• 1+ year of experience in a manufacturing environment (co-op/intern experience accepted).
• Experience in die casting, machining, or metal manufacturing preferred.
• Strong problem-solving, analytical, and mechanical aptitude.
• Proficient in Microsoft Office (Excel, Teams, PowerPoint); MRP/ERP experience preferred.
• Familiarity with Lean Manufacturing, Six Sigma, or SPC.
• Strong communication skills and ability to influence others without direct authority.
• Ability to work independently in a fast-paced environment and manage multiple priorities.

What We Offer

• Competitive salary based on experience
• Health, dental, and vision insurance
• Company-paid life insurance and short-term disability insurance
• 401(k) with company match
• Paid time off and paid holidays
• Day shift schedule
• Opportunities for growth and professional development
• Stable, family-owned company culture

At PCI, you’ll work in a collaborative environment where your ideas matter and your improvements make a direct impact. We value innovation, accountability, and continuous learning—and we invest in people who want to grow with us.