Automated Assembly Cell Operator - 2nd SHIFT in Henderson, Tennessee at ASC Engineered Solutions

We are seeking a detail-oriented and mechanically inclined Assembly Cell Operator to join our manufacturing team. In this role, you will be responsible for operating and supporting a state-of-the-art Automated Assembly Cell consisting of four Fanuc industrial robots that produce pipe hanger clevises. This is a hands-on position that plays a critical role in maintaining production flow, cell efficiency, and product quality.

Cell Operation & Component Feeding
• Load and feed raw components — including clevis tops, clevis bottoms, bolts, and nuts — into the automated assembly cell in accordance with production schedules and work instructions.
• Monitor the cell during operation to ensure consistent, uninterrupted component supply and alert supervision of any feed or flow interruptions.
• Inspect incoming components for defects or non-conformances prior to feeding the cell.

Packaging & Material Handling
• Construct and stage corrugated cardboard shipping/storage boxes for the robotic cell to deposit finished clevis assemblies into.
• Ensure boxes are properly labeled, sized, and positioned at designated output stations.
• Remove completed boxes from the cell, verify counts, and transfer to downstream staging or shipping areas.

Sizing Changeovers
• Perform product sizing changeovers as directed, which include:
• Swapping clevis top and bottom components for alternate sizes
• Changing bolt and nut sizes to match the active production order
• Replacing and securing 8 tooling fixtures within the cell
• Adjusting entrance conveyor lane guides to accommodate different component dimensions
• Execute changeovers efficiently and accurately using provided setup sheets and tooling to minimize downtime.

Quality & Safety
• Perform visual and dimensional quality checks on assembled clevises per established inspection criteria.
• Maintain a clean and organized work area in compliance with 5S standards.
• Follow all safety protocols, including lockout/tagout (LOTO) procedures when performing changeovers or any work near the cell.
• Report equipment faults, robot alarms, or quality issues to the supervisor or maintenance team promptly.

Documentation
• Record production counts, downtime events, and changeover times accurately on shift logs or electronic systems as required.

Required
• High school diploma or GED
• Ability to read and follow written work instructions, setup sheets, and safety procedures
• Basic mechanical aptitude and comfort working in proximity to automated industrial equipment
• Strong attention to detail and commitment to quality
• Ability to stand for extended periods and lift up to 50 lbs regularly
• Reliable attendance and a team-oriented work ethic

Preferred
• Prior experience working in an automated manufacturing or assembly environment
• Experience with industrial robotics, particularly Fanuc robot systems (operating HMI panels, responding to fault/alarm conditions, basic teach pendant familiarity)
• Experience performing production changeovers or tooling swaps
• Familiarity with conveyor-fed assembly systems