Special Process Engineer at Enjet Aero, LLC – Manchester, Connecticut

Enjet Aero machines and fabricates complex jet engine parts, components and assemblies for leading OEMs in the commercial, defense and general aviation sectors. Our goal is to be regarded as an irreplaceable resource by our customers. The only way for a company to meet such a goal is to consistently meet production deadlines and expectations.

Position Description: We are seeking a highly skilled and innovative Special Process Engineer to provide technical oversight and drive continuous improvement across various specialized processes. This role involves working closely with design, manufacturing, and customer teams to develop, optimize, and maintain critical processes. The Special Process Engineer will lead qualifications, certifications, and audits to ensure compliance with industry standards and customer requirements.

Essential Responsibilities:

• Provide technical oversight for special processes.
• Develop and optimize processes to enhance quality and efficiency.
• Manage process and operator qualifications and certifications.
• Design and implement process systems that meet regulatory and operational requirements.
• Identify and procure essential equipment and materials.
• Design fixtures to support specialized processes.
• Collaborate with design and manufacturing teams to integrate process improvements.
• Act as a customer liaison for special processes, including interactions with customers like Pratt & Whitney MCL.
• Troubleshoot issues related to special processes, including supplier-related concerns.
• Maintain detailed process procedures and controls.
• Develop operational sheets, schedules, and data cards with specified parameters.
• Identify and implement improvements for special processes.
• Develop control plans and analyze process capabilities.
• Lead internal and external audits, including customer, Nadcap, and internal audits.
• Provide training and guidance for technical staff.
• Oversee technical aspects of special process sub-tier suppliers as needed.
• Innovate and implement new technologies.

Processes Covered:

• Welding – manual, machine, and resistance welding, with development of laser welding processes.
• Laser beam machining and laser marking.
• Hole making process development (conventional machining as a special process).
• Metallurgical lab support, assisting lab technicians as needed.
• Fluorescent Penetrant Inspection (FPI), assisting Level 3 as necessary.

Special Process Sub-Tier Control: Provide technical oversight and ensure sub-tier adherence to standards.

Qualifications:

• Bachelor’s degree in Manufacturing Engineering or related field; advanced degrees preferred.
• Minimum 8 years of experience in special process engineering.
• Strong knowledge of welding, laser cutting, and other specialized manufacturing processes.
• Experience with control plans, process development, and audit management.
• Proficiency with Nadcap, customer, and regulatory standards.
• Exceptional problem-solving skills and attention to detail.
• Effective communication skills and ability to collaborate with cross-functional teams.

Benefits: Enjet offers a comprehensive benefits package to full-time employees including paid time off, health insurance, dental insurance, vision insurance, paid holidays, a 401K retirement plan, disability insurance, and more.

As an EOE/AA employer, Enjet Aero will not discriminate in its employment practices due to an applicant's race, color, religious creed, national origin, ancestry, sex, age, veteran status, marital status or physical challenges.