Manufacturing Engineer in Modesto, California at Hydraulic Controls Inc

• Hands-On Problem Solver – Comfortable diagnosing equipment and process issues, identifying root causes, and implementing practical corrective actions.
• Process and Documentation Discipline – Understands the importance of standard setups, work instructions, tooling records, preventive maintenance, and repeatable production practices.
• Continuous Improvement Mindset – Looks for ways to improve uptime, reduce setup time, increase throughput, and reduce scrap or rework.
• Collaborative Technical Ownership – Works effectively with Production, Engineering, and Quality while providing technical guidance and support to production personnel.

The Manufacturing Engineer is primarily responsible for the performance, reliability, and continuous improvement of all wire processing equipment, tooling, and associated manufacturing processes. This role serves as the single point of accountability for ensuring wire processing operations are stable, standardized, and capable of supporting predictable production outcomes.

• Owns performance, uptime, and reliability of all wire processing equipment, including cut/strip machines, crimp presses, applicators, and wire marking systems.
• Establishes and maintains preventive maintenance (PM) programs to ensure equipment availability.
• Diagnoses equipment failures, performs root cause analysis, and implements corrective actions.
• Maintains critical spare parts inventory and ensures equipment readiness for production.
• Responsible for all wire processing tooling, including applicators, dies, blades, hand tools, and supporting components.
• Establishes tooling standards for setup, calibration, inspection, and replacement, including tooling life management.
• Defines and maintains standard machine setups, parameters, and process conditions.
• Develops and maintains work instructions, setup sheets, and process documentation.
• Identifies and implements process improvements to reduce setup time, increase throughput, and reduce scrap/rework.
• Monitors and analyzes equipment and process performance metrics, including uptime, efficiency, and recurring issues.
• Serves as primary liaison between production, engineering, and quality to resolve wire processing issues and improve manufacturability.
• Maintains a clean, safe, and organized work environment and ensures compliance with company policies and safety standards.
• Performs other related duties as assigned by management.

• Associate degree in a technical field or equivalent hands-on experience in manufacturing, Bachelors degree strongly preferred.
• 2+ years experience with wire processing equipment, tooling, or related manufacturing systems.
• Strong mechanical and electrical troubleshooting ability.
• Experience with crimping, wire termination, and quality standards preferred.
• Ability to read and interpret drawings, BOMs, and process documentation.
• Strong problem-solving and analytical skills.
• Ability to manage multiple priorities and respond effectively to production needs.

• Medical, dental, and vision insurance with low deductibles and low out-of-pocket max expenses
• 401(k) plan with a 4.5% company match
• 100% employee-owned through HCI’s Employee Stock Ownership Program (ESOP)
• Paid time off
• Paid holidays
• Employer paid life insurance
• Employer paid disability insurance
• Employee Assistance Program