Metrology Engineer (2nd Shift) at Plastic Components Inc – Germantown, Wisconsin

Position Summary:

The Plastic Injection Molding Metrologist is responsible for performing precision measurements and inspections of injection-molded components to ensure compliance with engineering specifications and quality standards. This role supports new mold qualifications, production part approvals, and continuous improvement initiatives by utilizing advanced metrology equipment and techniques. This position will work 2nd shift - 2:00pm - 10:30pm CT.

Key Responsibilities:

• Conduct inspections of plastic injection-molded parts using precision instruments (calipers, micrometers, indicators, CMM, or OGP) and vision measurement systems.
• Perform First Article Inspections (FAIs), Gage R&R studies, capability studies, and PPAP documentation for new molds and production parts.
• Interpret engineering drawings and GD&T requirements to verify dimensional accuracy.
• Operate and maintain CMMs, optical comparators, and vision systems for high-precision measurements.
• Prepare and maintain inspection reports, quality documentation, and statistical analysis using tools like Excel and Minitab.
• Collaborate with Engineering and Quality teams to resolve dimensional issues and optimize processes.
• Ensure compliance with ISO 13485, ISO 9001, and other applicable standards.
• Train and mentor quality personnel on metrology best practices.
• Support troubleshooting and continuous improvement initiatives related to measurement and quality control.

Education, Experience and Skills:

• AS or BS in Mechanical Engineering, Engineering Technology, or related field preferred.
• Certified Mechanical Inspector or Certified Quality Engineer is a plus.
• 3+ years in metrology or quality inspection within a plastic injection molding environment.
• Must have Hexagon PCDMIS programming experience.
• Zone3 OGP Smartscope programming experience.
• Hands-on experience with precision measurement instruments and vision systems.
• Keyence IM1800 programming is a plus.
• Strong knowledge of GD&T and blueprint reading.
• Excellent attention to detail and problem-solving skills.
• Ability to work independently and in a team environment.
• Proficiency in Microsoft Office (Excel, Word, Outlook); familiarity with statistical software (Minitab) preferred.

Physical Requirements:

• Ability to lift up & carry up to 30 lbs. occasionally.
• Comfortable working in a manufacturing environment.
• Requires frequent stationary position for extended periods sitting at computer or at measuring equipment.