Experienced Extrusion Machine Operator in Sheboygan, Wisconsin at Northland Plastics Inc

Machine Operation & Setup

• Set up extrusion machines, tooling, and downstream equipment (calibrators, cooling tanks, pullers, cutters, winders) according to production requirements.
• Start up, operate, and shut down extrusion lines in a safe and controlled manner.
• Load raw materials, colorants, and additives into hoppers and ensure proper blending.
• Monitor machine parameters (temperature, pressure, screw speed, vacuum, water flow) and adjust as needed to maintain product quality.
• Package parts to product specifications.

Quality Assurance

• Perform regular inspections of extruded profiles for dimensional accuracy, surface finish, and defects.
• Use calipers, micrometers, gauges, and other measuring devices to verify tolerances.
• Document quality checks and production data in line with company procedures.
• Identify, troubleshoot, and correct issues related to extrusion quality (e.g., surface blemishes, warping, dimensional variation).

Maintenance & Troubleshooting

• Perform basic machine maintenance such as cleaning dies, calibrators, and filters.
• Troubleshoot extrusion and downstream equipment issues to minimize downtime.
• Report mechanical, electrical, or tooling problems to maintenance or supervisory staff.

Safety & Compliance

• Follow all safety protocols, including lockout/tagout, PPE use, and safe material handling.
• Maintain a clean and organized work area in compliance with 5S and housekeeping standards.
• Adhere to company policies, procedures, and regulatory requirements (OSHA, ISO, etc.).

Education & Experience

• High school diploma or equivalent (GED) required.
• Must have previous experience in plastic extrusion.
• Basic mechanical aptitude and troubleshooting skills.
• Familiarity with extrusion machinery, plastics materials (PVC, HDPE, ABS, PP, etc.), and additives.

Skills & Competencies

• Ability to read and interpret technical drawings, production orders, and specifications.
• Proficient in using measuring tools (calipers, micrometers, gauges).
• Strong attention to detail and commitment to quality.
• Good communication and teamwork skills.