Automotive Technician in Sheldon, Iowa at Maintainer Corp of Iowa

General Responsibility Statement:

The Automotive Technician prepares truck chassis for service and utility body installation. Performs electrical and cab modifications, installs power take-off (PTO) systems and related components, and drills and prepares chassis frames for mounting hardware. Ensures each chassis leaves the station properly equipped and ready for the next stage of production, in line with work orders, chassis manufacturer specifications, engineering requirements, and company quality and safety standards.

Essential Job Responsibilities:

1. Installs and routes wiring harnesses, switches, lighting and accessory circuits according to wiring diagrams and the chassis manufacturer’s body-builder guidelines.

2. Makes approved cab modifications, such as switch panels, control mounts and pass-throughs. Tests circuits and confirms all components work before the chassis moves on.

3. Installs PTO units, pumps, drive shafts and related hydraulic components to manufacturer specifications. Wires and sets up PTO controls and confirms the PTO engages correctly.

4. Measures and lays out drill locations from drawings and chassis manufacturer frame guidelines. Drills frame rails and installs mounting brackets and hardware to the required torque.

5. Relocates chassis components, such as fuel, DEF or air tanks and battery boxes, when the work order calls for it.

6. Checks completed work against the work order and quality standards before releasing the chassis. Verifies measurements, wiring and mounting locations before completing installations to minimize rework.

7. Reports chassis damage, missing parts or specification conflicts to the lead before continuing.

8. Completes assigned work accurately and within established production schedules, maintaining consistent workmanship from unit to unit.

9. Maintains a clean and safe work environment and keeps tools and equipment in working order. Follows all safety procedures, including battery disconnect, and wears all required personal protective safety equipment.

10. Follow all organizational, departmental, safety policies, procedures and directions as outlined in but not limited to; Maintainer Employee Handbook, Maintainer Quality Manual, and assists with other duties as requested by management.

11. Performs other duties as assigned by management.

Qualification Requirements:

To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

Education, Reasoning Ability, and or Experience:

High school diploma or general education degree (GED) preferred; or one to two years related experience and/or training; or equivalent combination of education and experience.

Mechanical aptitude and experience using hand and power tools. Ability to measure accurately and lay out drilling locations. Familiarity with drilling, fastening, mounting hardware and mechanical assembly.

Ability to read and follow work orders, wiring diagrams, installation instructions and technical drawings. Ability to identify problems and perform basic troubleshooting.

Preferred: basic automotive or truck electrical knowledge; previous experience in truck upfitting, automotive repair, truck equipment installation or heavy-duty vehicle manufacturing; experience installing PTO systems, working with hydraulic equipment or modifying vehicle electrical systems; and experience preparing truck chassis for service, utility or other vocational truck bodies, including familiarity with chassis manufacturers’ mounting and modification requirements.

Communication and Language skills:

Ability to read, comprehend and follow instructions, work orders, wiring diagrams and technical drawings. Ability to write simple correspondence. Ability to effectively present information in one-on-one and group situations. Ability to apply commonsense understanding to carry out instructions furnished in written, oral, or diagram form. Ability to maintain a positive work attitude while performing assigned duties.

Physical Demands:

Must be able to frequently lift, carry and/or move up to 50 pounds. Required to stand and walk for up to the full shift, and to bend, kneel, crouch, reach overhead, and work under and around the chassis. Must be able to climb in and out of truck cabs. Maintainer is a custom manufacturer which requires employees at times to work in awkward positions while performing these assigned duties. Work is performed in a manufacturing shop with noise and dust.

Must also utilize hand tools, power tools and other special equipment to perform assigned job, including operating drills and other power tools for extended periods.

Other Skills and Abilities:

Maintains a valid driver’s license. Strong attention to detail and commitment to quality workmanship. Ability to work independently and as part of a production team. Willingness to learn electrical, PTO and hydraulic systems; training provided.

Required Personal Protective Equipment: