Quality Engineer at KTXA America Corporation – Toccoa, Georgia
About This Position
The Quality Engineer supports plant operations by ensuring product quality standards are maintained, identifying and resolving quality-related issues, and continuously improving manufacturing processes. This role acts as a liaison between customers and internal teams, upholding the voice of the customer throughout the product lifecycle.
Key ResponsibilitiesCustomer & Product Support:
- Collaborate with customers and internal engineering to assess part features and design manufacturability.
- Recommend modifications to customer specifications to enable cost-effective production.
- Complete and submit customer-required PPAP documentation.
- Respond to customer 8D requests and lead communication on part quality issues.
Process & Quality Improvement:
- Provide quality engineering support to operations.
- Resolve quality issues involving capability, tolerance, or materials.
- Lead or support capability and stability studies and recommend process improvements.
- Coordinate pre-launch production trial run process monitoring.
- Develop and maintain Process Flows, Control Plans, and FMEAs across the part lifecycle.
Problem Solving & Root Cause Analysis:
- Facilitate use of problem-solving techniques for effective corrective actions.
- Lead and support root cause investigations.
- Drive PPM improvement plans for strategic customers.
- Apply statistical techniques and Measurement System Analysis tools.
- Report quality metrics and KPIs to Quality and Operations leadership.
Systems Management & Audits:
- Recommend enhancements to the quality management system.
- Support and perform internal audits; ensure audit readiness for external audits.
- Participate in management reviews and present quality data and improvement plans.
- Maintain integrity of certified quality system with lean, cost-effective strategies.
- Represent the voice of the customer and advocate for quality excellence.
- Proactively manage quality systems and processes to reduce reactive problem solving.
Internal: Materials, Launch/Systems Engineering, Sales, Production, Toolroom
External: Customer Quality and Engineering Teams (including OEMs such as BMW, Mercedes)
Education and Experience:
- Bachelor's degree in Engineering (Mechanical or Manufacturing preferred)
- 5–7 years of experience managing a certified quality management system (IATF 16949, ISO 9001)
- Automotive industry experience required
- Experience with OEM customer quality requirements (BMW, Mercedes)
- Previous auditing and customer assurance experience
Preferred:
- Certified Quality Engineer (CQE)
- Experience in plastic injection molding, painting, and assembly
- Formal training as an internal auditor
- GD&T knowledge
- Adaptability
- Assertiveness
- Business Thinking and Financial Acumen
- Communication (verbal and written)
- Coaching and Mentoring
- Conflict Management and Diplomacy
- Energy and Initiative
- Influence and Leadership
- Learning Agility
- Organizational and Planning Skills
- Presentation and Problem Solving Skills
- Results Orientation
- Self-awareness and Growth Mindset
- Team Collaboration
- Visioning and Strategic Thinking
Travel: Less than 20% overnight travel based on customer needs
Computer Skills: Proficient in Microsoft Office; knowledge of quality/statistical software preferred
Safety & Housekeeping: Must adhere to and promote company safety and cleanliness standards